Luwih saka 23 taun ...
High Frequency (HF) garis produksi pipe gandheng longitudinal / pipe nggawe mesin / pabrik tabung dirancang kanggo gawé pipe gandheng saka 114mm kanggo 820mm ing OD lan karo kekandelan tembok maksimum 22mm, uga cocog kothak lan persegi dowo pipe.
Kanggo ZTF, kita dibagi bagean mbentuk menyang bagean risak lan bagean fin-pass. teknologi ZTF digunakake ing bagean risak. Mung siji set roller dibutuhake kanggo ngasilake kabeh pipa bunder ing kisaran (bobot watara 60% saka kabeh rol pabrik). Nalika ngasilake pipa ukuran sing beda, mung ganti roller sajrone bagean pass fin & bagean ukuran, mula ngirit biaya roller sing signifikan lan nambah produktivitas.
Teknik ZTF generasi paling anyar (ZTF4) ngidini pangaturan posisi rol kanthi otomatis sajrone bagean break-mudhun kanthi minimal ora mbutuhake pangaturan manual, nambah produktivitas kanthi nyata nalika nyuda biaya pangopènan tenaga kerja lan risiko bebaya. Sistem kontrol nggunakake kontrol servo loop cedhak kanggo njamin akurasi lan stabilitas posisi roller.
Scrolling Up→ Uncoiling → Shear and Welding→ Accumulator→ Forming→ HF induction Welding→ External Burr Removing→ Cooling → Sizing→ Flying Saw → Run Out Table → Inspecting → Packing→ Warehouse
Komponen Line | Uncoiler Shear & end welder Akumulator Mesin mbentuk & ukuran Tukang las HF Flying weruh Mesin tumpukan & packing |
Istimewa | Mesin uji hidrolik, mesin annealing frekuensi menengah, mesin deteksi cacat ultrasonik, lsp. |
Materi | Baja kekuatan dhuwur, baja karbon rendah, GI, lsp |
Strip Steel Jembar | 90 mm - 400 mm |
Strip Steel Ketebalan | 1,2 - 4,0 mm |
Strip Baja Coil | Diameter njero: Φ 508-610 mm Dhiameter njaba: Φ Max.2000 mm Bobot: Maks = 4,0 T |
Pipa Bundar | Φ114-Φ720 mm |
kekandelan | 1,5-22 mm |
Tabung Square & Rectangular | 80x80-600x600mm |
kekandelan | 1,2-4,0 mm |
dawa | 6-12 m |
Kacepetan mbentuk | 20-65 m / min (Attn: Kekandelan diameter pipa maksimal ora cocog karo kacepetan maksimal) |
Arah Panganan | Ngiwa dipakani (utawa tengen dipakani), pilihan dening customer. |
Kapasitas Dipasang Listrik | Kira-kira. 600 kw |
Ukuran Line Produksi | 70×6 m |
Warna Mesin | Biru utawa disesuaikan |
Output taunan | Udakara 40.000 ton |
Kacepetan garis bisa nganti 120m / min.
Pemborosan unit sing sithik lan biaya produksi sing murah.
Kesalahan diameter mung 0,5/100 saka pipa OD.
Shijiazhuang Zhongtai Pipe Technology Development Co., Ltd.diadegaké ing taun 2000 dumunung ing Shijiazhuang, ibukutha Provinsi Hebei. Pabrik iki jembaré 67.000 meter persegi. Produk utama kita kalebu garis produksi pipa dilas frekuensi dhuwur, jalur produksi baja gulungan kadhemen, jalur produksi baja gulungan dingin / pipa las multi-fungsi, jalur produksi slitting line, pabrik pipa stainless steel, macem-macem peralatan tambahan lan roller pipa, lsp.
ERW TUBE MILL LINE | |||||
Model | Rpipa udud mm | Alun-alunpipa mm | kekandelan mm | Nyambut gawe m/min | |
ERW20 | Ф8-Ф20 | 6x6-15×15 | 0.3-1.5 | 120 | Waca liyane |
ERW32 | Ф10-Ф32 | 10×10-25×25 | 0.5-2.0 | 120 | |
ERW50 | Ф20-Ф50 | 15×15-40×40 | 0.8-3.0 | 120 | |
ERW76 | Ф32-Ф76 | 25×25-60×60 | 1.2-4.0 | 120 | |
ERW89 | Ф42-Ф89 | 35×35-70×70 | 1.5-4.5 | 110 | |
ERW114 | Ф48-Ф114 | 40×40-90×90 | 1.5-4.5 | 65 | |
ERW140 | Ф60-Ф140 | 50×50-110×110 | 2.0-5.0 | 60 | |
ERW165 | Ф76-Ф165 | 60×60-130×130 | 2.0-6.0 | 50 | |
ERW219 | Ф89-Ф219 | 70×70-170×170 | 2.0-8.0 | 50 | |
ERW273 | Ф114-Ф273 | 90×90-210×210 | 3.0-10.0 | 45 | |
ERW325 | Ф140-Ф325 | 110×110-250×250 | 4.0-12.7 | 40 | |
ERW377 | Ф165-Ф377 | 130×130-280×280 | 4.0-14.0 | 35 | |
ERW406 | Ф219-Ф406 | 170×170-330×330 | 6.0-16.0 | 30 | |
ERW508 | Ф273-Ф508 | 210×210-400×400 | 6.0-18.0 | 25 | Waca liyane |
ERW660 | Ф325-Ф660 | 250×250-500×500 | 6.0-20.0 | 20 | Waca liyane |
ERW720 | Ф355-Ф720 | 300×300-600×600 | 6.0-22.0 | 20 | Waca liyane |
LINE PRODUKSI PIPA STAINLESS STEEL | |||||
Model | Rpipa udud mm | Alun-alunpipa mm | kekandelan mm | kacepetan kerja m/min | |
SS25 | Ф6-Ф25 | 5×5-20×20 | 0.2-0.8 | 10 | Waca liyane |
SS32 | Ф6-Ф32 | 5×5-25×25 | 0.2-1.0 | 10 | Waca liyane |
SS51 | Ф9-Ф51 | 7×7-40×40 | 0.2-1.5 | 10 | Waca liyane |
SS64 | Ф12-Ф64 | 10×10-50×50 | 0.3-2.0 | 10 | Waca liyane |
SS76 | Ф25-Ф76 | 20×20-60×60 | 0.3-2.0 | 10 | Waca liyane |
SS114 | Ф38-Ф114 | 30×30-90×90 | 0.4-2.5 | 10 | Waca liyane |
SS168 | Ф76-Ф168 | 60×60-130×130 | 1.0-3.5 | 10 | Waca liyane |
SS219 | Ф114-Ф219 | 90×90-170×170 | 1.0-4.0 | 10 | Waca liyane |
SS325 | Ф219-Ф325 | 170×170-250×250 | 2.0-8.0 | 3 | Waca liyane |
SS426 | Ф219-Ф426 | 170×170-330×330 | 3.0-10.0 | 3 | Waca liyane |
SS508 | Ф273-Ф508 | 210×210-400×400 | 4.0-12.0 | 3 | Waca liyane |
SS862 | Ф508-Ф862 | 400×400-600×600 | 6.0-16.0 | 2 | Waca liyane |